30-Piece MOQ OEM / ODM Worldwide Shipping

Worldwide OEM / ODM Apparel Factory

Activewear Manufacturer for Fitness, Yoga & Athleisure Brands

Linushi is a custom activewear manufacturer producing performance leggings, sports bras, compression wear and matching sets for fitness, yoga and athleisure brands worldwide. We run true cut-and-sew and seamless production — your fit blocks, your performance fabrics, your private label — from a 30-piece MOQ per style, never relabelled blanks.

30-PcMOQ per style
130–320GSM performance knits
2–3Sample rounds
GlobalUSA · UK · Europe

Custom-Built, Not Rebranded

Custom Activewear Manufacturer, End to End

An activewear brand lives or dies on fit and fabric — and neither is solved by slapping a label on someone else’s blank. Linushi develops your line from the pattern up: your fit blocks, your graded sizing, your performance knits, your private-label finishing.

Send a tech pack or a reference sample and our pattern team turns it into a graded, production-ready collection. Everything runs in-house — cut-and-sew construction, sampling, decoration and packing — so a matching leggings-and-bra set comes back in one dye lot and one consistent hand feel. No tech pack yet? Our tech pack service builds one first.

Custom activewear manufacturer sample: a matching navy leggings and sports bra set with a CUSTOM DESIGN print on the legging thigh

What We Manufacture

The Fitness Garment Lineup

One factory for the whole capsule — bottoms, tops and layers built on matching fabrics and fits. Each garment gets its own page as it launches.

Leggings & Yoga Pants78/22 nylon-spandex, 200–320 GSM, squat-proof opacity, high-rise or fold-over waistbands.
Sports BrasLow, medium and high-impact support, removable pads, 200–260 GSM, matched to your legging fabric.
Gym Shorts2-in-1 lined shorts, biker and running lengths, zip pockets, poly-spandex or brushed knits.
Tank Tops & Training TeesPoly-spandex 140–240 GSM, moisture-wicking, seamless or cut-and-sew, sublimation-ready.
Compression WearPower-knit 250–300 GSM with graduated support for base layers, tights and recovery pieces.
Seamless ActivewearKnitted-to-shape sets with zero side seams, zoned ventilation and body-mapped support.
Rash GuardsUPF-rated, chlorine and UV-resistant, flatlock-seamed for surf and outdoor training.
Joggers & Training HoodiesBrushed-back fleece and French terry for warm-ups and matching athleisure layers.

The Detail Most Factories Skip

Performance Fabrics & GSM

GSM is the single number that decides whether a legging passes the squat test. We spec fabric to the garment — matching weight, stretch and finish to how the piece is worn.

NS

Nylon-Spandex 78/22

200–320 GSM. The premium base for squat-proof leggings and sports bras — buttery peach-finish hand, deep colour vibrancy, strong four-way stretch and recovery.

PS

Poly-Spandex 88/12

140–240 GSM. Moisture-wicking, quick-dry and the ideal base for all-over sublimation — training tops, tees, shorts and printed performance capsules.

SP

Specialty Knits

Seamless, power mesh & more. Power-mesh linings at 120–160 GSM, brushed “buttery” interlock, seamless knits and recycled poly/nylon with anti-pill finishes.

Dialled to Your Spec

Fits, Construction & Customization

  • Women’s & men’s fit blocks graded XS–3XL, or built to your own size spec.
  • Waistbands in high-rise, fold-over, or pocketed constructions with gusseted crotches.
  • Compression levels from light second-skin to firm graduated support.
  • Seam types — flatlock, overlock and bonded — matched to stress points.
  • Bra support at low, medium and high impact, with removable or sewn-in pads.
  • Pantone colour matching so tops, bottoms and layers stay on-brand.

Make It Yours

Branding & Decoration

P

Print

All-over sublimation, screen print, heat-transfer vinyl and reflective details for high-visibility training gear.

S

Stitch

Precision embroidery on outerwear and caps, plus silicone and TPU heat-pressed logos that survive the wash.

L

Label & Pack

Full private label — woven neck labels, size and care tags, hangtags and branded polybags, all done in-house.

From Concept to Cut

How Custom Manufacturing Works

Tech Pack

We finalise patterns, measurements and a full spec — from your tech pack or a reference sample.

Fabric & Costing

We source the right knit and GSM, confirm colours and give a transparent per-piece cost.

Sampling & Fit

Samples land in 7–14 days per round; we refine fit until you sign off.

Bulk, QC & Ship

Bulk runs in 3–5 weeks, passes staged quality control, then ships to your door.

Choose the Right Path

Custom vs Blanks vs Print-on-Demand

B

Rebranded Blanks

Fast and cheap, but fit is generic and fabrics are locked to whatever the wholesaler stocks. Your brand looks like everyone else’s.

POD

Print-on-Demand

Zero inventory, but no compression, no seamless, no squat-proof knits and no real fit control. It can’t build a serious activewear line.

Custom Cut-and-Sew

Your patterns, your fabrics, your labels — a real product that’s yours to own. Our 30-piece MOQ lets you start custom without a warehouse-sized commitment.

Why Brands Choose Us

Why Linushi

30-Piece MOQ

Launch or test a capsule at 30 pieces per style — low risk for new and growing brands.

Free Mockups & Strike-Offs

See your design and print quality before committing to bulk, with strike-offs on request.

Full Private Label & IP

Every design, pattern and label is yours — we manufacture your brand, never our own.

Worldwide Shipping

We supply brands across the USA, UK and Europe, with reliable door-to-door delivery.

Simple to Start

How Ordering Works

Get a Quote

Share your designs, target fabrics and quantities; we return pricing and a plan.

Mockup & Strike-Off

Approve digital mockups and, where needed, physical strike-offs of print and colour.

Sample Approval

Wear-test your pre-production sample and confirm fit, feel and finishing.

Bulk & Delivery

We produce, quality-check and ship your order — then keep your patterns on file for reorders.

Answers for Buyers

Frequently Asked Questions

What is your minimum order quantity?

As an activewear manufacturer built for new and growing brands, our MOQ is 30 pieces per style and colourway. That keeps your first run affordable while still giving you fully custom cut-and-sew production rather than rebranded blanks.

How much does custom activewear cost?

Price depends on the garment, fabric and GSM, the decoration method, order quantity and your finishing details. Heavier squat-proof knits and seamless construction cost more than lightweight printed tops. Once you share your spec, we give you a clear per-piece quote — we never quote fake prices before seeing the design.

Do I need a tech pack to start?

A tech pack speeds things up, but it isn’t required. You can send a reference sample you like, and our pattern team will develop and grade it into a production-ready spec. If you’re starting from an idea, our tech pack service builds the full documentation first.

How long do sampling and bulk production take?

Each sample round takes roughly 7–14 days, and most brands approve within two to three rounds. Bulk production then runs about 3–5 weeks depending on quantity, fabric availability and decoration, before quality control and shipping.

What fabric do you use for squat-proof leggings?

Our go-to is a 78/22 nylon-spandex knit in the 200–320 GSM range. That weight delivers full opacity under stretch, strong four-way stretch and recovery, and a soft peach-finish hand. Darker colours and mid-to-heavy GSM give the most reliable squat-proof coverage.

Can you make matching activewear sets?

Yes — matching sets are a core strength. Because we run everything in-house, a leggings-and-bra or leggings-and-tank set is cut from the same dye lot in the same fabric, so colour and hand feel stay perfectly consistent across the pieces.

Do you offer private label and OEM/ODM?

We do. You get full private label — woven neck labels, size and care tags, hangtags and branded packaging — and both OEM (build to your designs) and ODM (develop from our patterns) routes. The finished product carries your brand only.

Where do you ship?

We manufacture for brands worldwide and ship door-to-door, with a particular focus on the USA, UK and wider Europe. Shipping method and timing are confirmed with your quote.

Build Your Activewear Line

From squat-proof leggings to matching sets and full private-label packaging — start your collection with an activewear manufacturer built for growing brands, from just 30 pieces per style.