Process · Capability
Dye Sublimation Printing Services Built For Performance Apparel
Linushi runs full dye sublimation printing services from our Sialkot apparel factory — fusing unlimited, all-over color directly into polyester so the print never cracks, peels, or fades. From a 30-piece sample to bulk private-label production, we print, cut, sew, and ship worldwide.
What it is
What Is Dye Sublimation Printing?
Dye sublimation printing is a heat-transfer process that converts solid dye into a gas, which bonds directly into polyester fibers under heat and pressure — so the design becomes part of the fabric rather than a layer sitting on top of it. The result is a smooth, vibrant print with no surface texture that will not crack, peel, or fade over the life of the garment.
At Linushi we run dye sublimation printing services as a complete cut-and-sew operation. Your artwork is printed onto transfer paper, heat-pressed into white polyester panels edge to edge, then laser-cut and sewn into the finished piece — ideal for full-color jerseys, all-over print streetwear, and performance kit where stretch and breathability matter.
How it works
The Dye Sublimation Production Process
Artwork & Color
Files are prepped to CMYK, referenced against Pantone targets, and scaled to each garment panel so color and placement are locked before anything prints.
Sublimation Print
The design is printed in mirror onto sublimation transfer paper using wide-format printers, ready to marry to the polyester panels.
Heat Press & Cure
Paper and fabric pass through the press at roughly 200°C / 400°F. Heat and pressure turn the dye to gas and infuse it edge to edge into the fibers.
Cut, Sew & QC
Printed panels are precision-cut, hand-sewn into the finished garment, then inspected for color, alignment, and stitch quality before packing.
Capabilities
Sublimation Printing Specs & Capabilities
- Print width — up to roughly 1.8 m roll width for true edge-to-edge, all-over panels.
- Color — unlimited full-CMYK; gradients, photographic art, and complex patterns at no per-color cost.
- Color matching — Pantone-referenced targets with a printed strike-off to approve before bulk.
- Fabrics — 100% polyester and high-poly performance knits (around 65%+ poly for clean bonding).
- Fabric weights — roughly 120–320 gsm, from lightweight micro-mesh to structured interlock.
- Artwork files — vector AI, EPS, or PDF, or 300 DPI raster in CMYK.
- Finish — dye infused into the fibers, so prints stay soft and resist cracking, peeling, and fading.
- MOQ — from 30 pieces per design, scaling smoothly into large bulk runs.
Substrates
Fabrics We Sublimate
Sublimation bonds to synthetic fibers, so it performs best on polyester and high-poly blends in white or light base colors.
- 100% polyester jerseys & tees
- Poly-spandex compression & leggings
- Micro-mesh & dry-fit performance knits
- Interlock & double-knit panels
- Moisture-wicking activewear
- Poly-fleece hoodies & tracksuits
- Sublimation-ready cut-and-sew blanks
- Flags, banners & neck gaiters
Applications
Who We Print For
- Team sportswear & uniforms
- Esports jerseys & gaming kit
- Cycling & running apparel
- Gym, fitness & activewear brands
- Streetwear & fashion labels
- Corporate & promotional apparel
- Schools, clubs & leagues
- Event & merch drops
Compare methods
Sublimation vs Screen Printing vs DTG
There is no single best print method — the right one depends on fabric, color count, and order size. Here is an honest read on where each fits.
Dye Sublimation
Best for polyester sportswear, all-over and photographic designs.
- Unlimited color at no extra cost
- Infused print — no crack, peel, or fade
- Soft, edge-to-edge coverage
- Needs polyester + light base only
Screen Printing
Best for simple 1–4 color designs on cotton at higher volumes.
- Low unit cost at 24+ pieces
- Very durable ink bond on cotton
- Setup cost per color
- Limited colors; sits on the surface
DTG / DTF
Best for cotton, dark garments, fine detail, and tiny runs.
- No or low minimum order
- Prints dark fabrics & photo detail
- Softer hand than transfers
- Less durable under heavy wash
Why Linushi
Why Brands Print With Us
30-Piece MOQ
Start with a true 30-piece run per design, then scale into bulk without changing supplier.
Free Mockups & Strike-Offs
A free digital mockup and a printed strike-off so you sign off on color before bulk prints.
OEM / ODM Private Label
Your labels, neck tags, hang tags, and packaging applied in-house for retail-ready garments.
Worldwide Shipping
Reliable delivery to the USA, UK, Europe, Australia, and global markets on every run.
Ordering
How Ordering Works
Quote
Send your tech pack or artwork, garment type, and quantities for a costed quote.
Mockup & Strike-Off
We return a free digital mockup, then a printed strike-off to approve color and placement.
Sample
A sewn pre-production sample confirms fit, fabric, and print before the full run.
Bulk Production
The approved design is printed, cut, sewn, QC’d, and shipped to your door.
FAQ
Dye Sublimation Printing FAQ
What is dye sublimation printing?
It is a heat-transfer process that turns solid dye into a gas, which bonds directly into polyester fibers under heat and pressure. The print becomes part of the fabric instead of sitting on top, so it stays soft and resists cracking, peeling, and fading.
What fabrics work with sublimation?
Sublimation works best on 100% polyester and high-poly performance fabrics (roughly 65% polyester or more) in white or light base colors. It is ideal for jerseys, leggings, compression wear, and other activewear, and is not suitable for cotton or dark garments.
Sublimation vs screen printing vs DTG — which is better?
Sublimation wins for all-over, full-color designs on polyester sportswear. Screen printing is most economical for simple, few-color designs on cotton at higher volumes. DTG and DTF suit cotton, dark garments, and very small runs. We will recommend the right method for your fabric and order size.
Can you sublimate cotton or dark garments?
No. The dye only bonds to synthetic fibers, and the inks are translucent, so light or white polyester is required. For cotton or dark fabrics we would steer you toward screen printing, DTG, or DTF instead.
What is your minimum order, and can you handle bulk?
Our minimum is 30 pieces per design, which lets you test a collection before scaling. The same setup runs straight into large wholesale and private-label production with consistent color across every batch.
What artwork files do you need?
Vector files (AI, EPS, or PDF) are ideal. High-resolution raster art at 300 DPI in CMYK also works well. The cleaner the source file, the sharper the final print.
How durable are sublimated prints?
Because the dye is fused into the fibers rather than layered on top, there is no surface to break down. The print typically outlasts the garment, holding color through repeated washing and heavy wear.
Do you ship to the USA, UK, and Europe?
Yes. We are an OEM/ODM factory in Sialkot, Pakistan, and ship worldwide, including the USA, UK, Europe, and Australia, with private-label and packaging options for retail-ready delivery.
Let’s print your kit
Ready to Start Your Sublimation Run?
Send your artwork and quantities for a quote, a free mockup, and a printed strike-off. From a 30-piece sample to bulk private-label production, Linushi prints, sews, and ships worldwide.